Product Description
Overview A Cold Forging Machine is an advanced industrial equipment designed to shape metal components at room temperature using high-pressure force, without the need for heating the material. This process ensures superior material strength, precision, and cost-efficiency, making it ideal for mass-producing high-quality metal parts such as bolts, screws, rivets, gears, and automotive components. Cold forging machines are widely used in automotive, aerospace, construction, and electronics industries due to their ability to deliver consistent, high-tolerance results with minimal material waste.
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Key Features 1. High-Pressure Capacity - Engineered to exert extreme force (ranging from 50 to 2,500 tons) for shaping hard metals like steel, aluminum, and alloys. - Ensures precise deformation and uniformity in finished products.
2. Precision Engineering - Equipped with CNC controls or programmable logic controllers (PLCs) for accurate, repeatable operations. - Advanced die systems for complex geometries and tight tolerances (±0.01 mm).
3. Durability and Reliability - Robust construction with hardened steel components to withstand high-stress operations. - Low-maintenance design for extended service life.
4. Energy Efficiency - Operates at room temperature, eliminating energy costs associated with heating. - Reduced material waste compared to traditional machining or hot forging.
5. Versatility - Compatible with a wide range of materials (ferrous and non-ferrous metals). - Capable of multi-stage forging processes (heading, extruding, threading, etc.).
7. Safety Features - Emergency stop systems, protective guards, and sensors to ensure operator safety. - Compliance with international safety standards (CE, ISO).
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Applications - Automotive Production of engine components, gears, shafts, and fasteners. - Aerospace High-strength bolts, rivets, and structural parts. - Electronics Precision connectors, pins, and small metal components. - Construction Anchors, nails, and reinforcement fittings. - Consumer Goods Hardware, tools, and decorative metal items.
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Benefits - Cost Savings Reduced material waste and energy consumption. - Enhanced Material Properties Cold forging increases metal density and strength. - High Production Rates Capable of producing thousands of parts per hour. - Sustainability Eco-friendly process with minimal scrap and no emissions.
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Technical Specifications - Tonnage Range 50“2,500 tons (customizable). - Speed 30“150 strokes per minute (SPM). - Material Compatibility Steel, aluminum, copper, brass, titanium, etc. - Power Supply Hydraulic, mechanical, or servo-electric drive systems. - Dimensions Compact to large-scale models, tailored to facility requirements. - Control System Touchscreen HMI, PLC, or CNC interface. - Tooling Options Custom dies and molds for specific part designs.
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